Solution / Digital Manufacturing

Industrial Safety Analytics

Combine computer vision, IoT and operational context to identify safety conditions, PPE deviations and hazardous-zone events.

Business context

What this capability solves

Industrial Safety Analytics addresses fragmented operational data, delayed decisions and manual intervention by converting field, equipment and enterprise-system signals into governed, measurable operating workflows.

EBP Integra delivery principle

Technology is implemented as an operating capability: architecture, integration, governance, assurance, people, procedures and measurable outcomes are designed together.

Deep-dive capabilities

Capability model

Modular building blocks allow the scope to start with a focused pilot and expand into an enterprise operating model.

PPE Analytics

Detect configured protective-equipment requirements.

Zone Monitoring

Detect people/vehicles entering controlled areas.

Behavior / Event

Identify configured unsafe states or events.

Sensor Fusion

Combine gas, environment, machine and access signals.

Alert Workflow

Notify responsible roles and capture response evidence.

Safety Analytics

Trend hotspots, repeat events and risk conditions.

Reference architecture

How the capability fits together

Final topology, control placement and deployment model are validated during discovery and detailed design.

Physical / OT Layer

Machines, sensors, PLC/SCADA, cameras, vehicles, field devices and operational assets.

Connectivity & Edge

Industrial protocols, gateways, private wireless/wired networks, edge processing and secure data transport.

Digital Platform

Normalized asset model, digital twin, event/incident logic, analytics, AI and business rules.

Operations & Enterprise

Dashboards, mobile workflows, command center, ERP/MES/WMS/CMMS/ITSM integration and management reporting.

Controls & governance

OT/IT segmentation and least-privilege integration
Asset ownership and data-quality controls
Safety and human override for operational actions
Audit trail for alerts, recommendations and operator decisions
Resilient/offline behavior for critical operations
Cybersecurity and change control for edge/OT components

Priority use cases

PPE compliance
Restricted zone
Fall/immobility event
Safety hotspot analytics

Key deliverables

Current-state process and data assessment
Reference architecture and integration map
Configured pilot/use-case design
Operational dashboards and alert logic
SOP, escalation and RACI
Acceptance/KPI baseline and scale roadmap

Integration considerations

CCTV
Access control
IoT sensors
EHS
Personnel positioning
Situation center

Implementation

Phased delivery

Each phase ends with evidence, acceptance criteria and a decision gate before broader scale-out.

1. DiscoverMap assets, process, data, pain points and existing systems.

2. ConnectIntegrate selected telemetry, applications and edge/network components.

3. OptimizeConfigure digital twin, analytics, AI, incidents and operator workflows.

4. ScaleExpand sites/assets, automate integration and institutionalize KPIs.

Outcome and KPI framework

Safety event rateAlert responseRepeat violationCoverage